The Pro Catalog

Epoxy Floor Coatings

Stop settling for dusty, stained concrete. Upgrade to a premium, hot-tire resistant epoxy floor system that looks as tough as it performs.

Concrete Substrate Base Coat Primer Flakes Broadcast Top Coat
Floor Coating System

The Layers of a Pro Floor

See how our proven 4-layer system works together to give you a solid finish that lasting years.

01

Top Coat

Epoxy / Polyaspartic

The "shield" layer. Epoxy top coat offers thickness and best value for indoor floors, while Polyaspartic delivers rapid 1-day turnaround, extreme chemical resistance, and zero UV yellowing.

02

Flakes

Full Broadcast

Industrial-grade color chips broadcasted into the wet base coat. Provides customizable styles, hides concrete imperfections, and adds slip-resistance.

03

Base Coat

Clear Moisture Barrier

The foundation of your floor. This deep-penetrating primer secures a tenacious bond to the concrete substrate and blocks moisture vapor transmission.

04

Concrete

Substrate

Mechanically profiled (ground) concrete to expose pores. Without proper prep here, even the most expensive epoxy systems will ultimately fail.

Application Gear

Professional Floor Coating Tools

Industrial-grade spikes, rollers, and mixing accessories designed for flawless application.

Coating Architecture

Choose Your Floor System

Use this technical guide to select a complete coating architecture based on your timeline, budget, and environmental conditions.

Standard Performance

Garage / Basement / Light Commercial
L 01 Epoxy Primer (Bond Layer)
L 02 Epoxy Top Coat (Build & Color)
L 03 Polyaspartic (Final Protection)

Primer improves bonding; epoxy builds thickness; polyaspartic delivers faster return-to-service and superior UV stability.

Economy Build

Minimal Sun Exposure / Flexible Timeline
L 01 Epoxy Primer (Bond Layer)
L 02 Epoxy Top Coat (Final Coat)

A classic, highly cost-effective 2-coat epoxy floor system engineered for indoor environments without direct UV exposure.

Full Broadcast Flake

High Traffic / Slip-Resistant
L 01 Epoxy Primer (Bond Layer)
L 02 Epoxy Coat + Flakes (Broadcast)
L 03 Polyaspartic Clear (Seal Coat)

Broadcast flakes into the wet epoxy coat, then seal with clear polyaspartic for extreme durability and effortless cleaning.

Rapid RTS (Return-to-Service)

Workshops / Storefronts / High UV
L 01 Epoxy Primer (Bond Layer)
L 02 Polyaspartic (Build Coat)
L 03 Polyaspartic (Final Coat)

Polyaspartic dominates when projects demand ultra-fast curing times (1-day install) and zero UV yellowing over time.

Contractor & Industrial

Professional Grade.
Priced for the Pro.

Engineered for high-traffic garages, warehouses, and commercial floors. Secure your margins with our complete line of primers, build epoxies, and rapid-cure polyaspartics.

Tools You Need

  • 2 clean mixing buckets
  • Mixing stick
  • Timer
  • Digital scale
  • Microfiber Rollers
  • Spiked Shoes
  • Gloves and ventilation

Step-by-Step Guide

This is a high-level workflow for planning your epoxy flooring project. Exact instructions must follow each product label/TDS and your jobsite conditions.

1

Evaluate the slab

Check for moisture/vapor issues, old sealers, oil contamination, spalling, and cracks. Fix what must be fixed before you coat.

2

Prep the concrete

Degrease, remove weak material and existing coatings, then mechanically grind to expose clean, porous concrete. Vacuum dust thoroughly.

3

Mask and plan your pour

Tape edges, protect walls/doors, and stage tools. Plan your mix batches based on pot life so you can keep a wet edge and avoid lap lines.

4

Apply Epoxy Primer

Prime the slab to improve bonding and help your system build evenly. Apply at the recommended rate and respect the recoat window so the next layer bonds properly.

5

Apply your build coat

Apply your epoxy coat evenly and back-roll for uniform thickness and appearance. Work in manageable sections and maintain a consistent roller pattern.

6

Broadcast flakes (optional)

While the coat is still wet and within working time, broadcast flakes to the coverage level you want. Spiked shoes help you move through wet coating safely.

7

Seal with your topcoat

Finish with either Epoxy Top Coat or Polyaspartic Top Coat. Apply within the correct recoat window for best intercoat bonding.

8

Cure and return to service

Allow proper cure before foot traffic, vehicle traffic, and heavy loads. Temperature and humidity can change cure speed—follow the product guidance.

Note: For the best performance, the concrete surface should be clean and structurally stable, with a minimum tensile strength of 150 psi (per ASTM C1583). The substrate should have a moisture vapor emission rate (MVER) of up to 25 lbs per 1,000 sq. ft. per 24 hours (11.3 kg per 92.9 m²). Most epoxy floor failures come from surface prep and moisture. If unsure, test before you buy.

FAQ - Epoxy Flooring Projects

Do I really need an epoxy primer?
In most concrete floor systems, a primer is the "bond layer" that helps your coating grab the slab. It can improve adhesion, help reduce common failures (peeling/hot-tire pickup), and make your top coat lay more evenly. If your concrete is properly prepped, primer is usually cheap insurance.
Epoxy top coat vs polyaspartic top coat — which should I choose?
Epoxy top coat provides a smooth, durable finish and is highly budget-friendly for indoor areas with minimal sunlight. However, it takes longer to cure and is sensitive to UV light. Polyaspartic top coat cures within hours, offers superior UV stability (won't yellow), and is the best choice for garages, storefronts, and areas with temperature swings.
Can I use flakes with either topcoat option?
Yes! You broadcast the flakes directly into your wet Epoxy base coat. Once that layer is dry, you can seal the flakes in using either a clear Epoxy Top Coat or a clear Polyaspartic Top Coat, depending on your budget and UV protection needs.
What's the #1 reason epoxy floors fail?
The leading causes of epoxy floor failure are poor surface preparation and hidden moisture in the concrete slab. If the concrete isn't mechanically profiled (ground down to expose pores) or has a high Moisture Vapor Emission Rate (MVER), the epoxy will eventually delaminate or peel.
How do I know if my concrete has sealer or contamination?
Perform a simple water test. Pour a small amount of water onto the slab. If the water absorbs and turns the concrete dark, it is likely porous. If the water beads up on the surface, there is a sealer or oil contamination present that must be removed via mechanical grinding before applying any epoxy.
Do I need spiked shoes?
Yes. Spiked shoes are essential when applying floor coatings. They allow you to walk safely onto the wet epoxy to back-roll the coating for an even finish, or to evenly broadcast your color flakes without leaving large footprints in the wet resin.
How much material do I need?
Material coverage depends heavily on the porosity and profile of your prepared concrete slab, as well as the desired thickness (mils) of the coating. Always consult the specific Technical Data Sheet (TDS) for your primer and top coats to calculate the exact square footage requirements for your project.
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